I’ve moved most of the tools up to the bedroom vacated by Elder Sprog, with the result that a) I now have a warm place to work – the garage is certain hypothermia in this weather – and b) I’m getting a lot of exercise moving stuff between there and the garage, where I still have to do the big stuff like cutting 8×4 sheets. Bandsaw, planer and table saw are still in the cold place, the rest is now cosy and dry. Still need to sort out lighting though. Meanwhile I’ve been asked for a stand-up desk for a freelance web designer, so that’s the current project. It’s going to be birch plywood – rapidly becoming my favourite material to work with and also highly recyclable; when a piece of furniture is no longer needed it can just be dismantled and made into something else. I mean yes, you can do that with any wooden pieces but I’m developing a good production line of boxes and chests from plywood because I like it and it behaves itself.
This is the idea for the desk, done in Sketch-Up. It’s to go in a corner and fits into a one-metre square footprint. That deep conduit along the wall is a challenge for the corner support.
So I’m having fun with the long cutouts in the uprights at the moment. Making a template first, because it’s very easy to make a mess of it and ruin the workpiece, especially on the join between the straight line and the half-circle, which even with rounded edges is going to show if it’s not perfect. There are myriad ways, as always, to skin this particular cat but what I’ve done so far is mark the shape, clamp on a circle template, go round with the router using a guide bush, set up a straight edge, go along it with the router and repeat steps 1 and 2 for the other side and end, leaving me with a cutout 3mm inside the line; the idea is to go round again with the flush trim router bit against the circle template and straight edge. What I should have done was to go round roughly – well within the line – with the jigsaw and then finish with the flush trim router bit. C’est la vie – setting up for a cut takes ages, and I’ve got to do it all again! But it’s all practice. Anyway when the template is done, I can do the same on the workpieces but without having to match up the guides for the circle and the line each time. And once I’ve got the template, watch out for cutouts just like it on other pieces:-) It’s a great way to lighten the piece, and gives me more offcuts for the little boxes.