I’ve been asked to make a box to hold a venerable Mah Jong set. Thankfully the client isn’t in a hurry, because I’ve been struggling with the perennial problem of a nice piece of timber, bought from a reputable yard, measuring eight per flipping cent moisture content for heaven’s sake, twisting and writhing like a hungry python when I cut it into boards of the required width.
So I thought, well, plywood doesn’t do that (unless I leave it in a damp shed and then who can blame it?) but I don’t want to encase this ancient Mah Jong set in a plywood box. I could maybe make my own plywood so the whole thing looks more craftsmanlike. Then I remembered an article in a (luckily British) woodworking magazine by a real craftsman called David Oldfield. about sawcut veneering, and revisited the article. It turns out that it’s perfectly respectable to use good quality plywood as your substrate, and put your thick (3-4mm) bandsaw-cut veneers either side of it (which you can bookmatch and all sorts).
My planer/thicknesser only goes down to 5mm, but that’s OK because if I cut a piece thinner than that it can always go through the thicknesser after it’s been stuck to a piece of 6mm Baltic birch plywood. And I’m starting to get the hang of resawing on the bandsaw, thanks largely to a wonderful resaw guide by Magswitch – spensive but what a difference!
Anyway, so the aforementioned twisted boards aren’t so bad when a) sawn in half lengthwise and b) sawn in half widthwise with a view to bookmatching and c) glued to a nice piece of 6mm birch plywood. That’s the plan anyway, watch this space.